Applications of SCADA in the Manufacturing Industry

Giant leaps in the industrial technology have made major impressions on the manufacturing environments. The advantages of automation have never been so plentiful and obvious. The modern industries of today need more than simple automation to function. With the boom of the internet, successful manufacturing units are more data driven and focus on integration with intelligence. In such a scenario, supervisory control and data acquisition systems play a vital role.

 

scada manufacturing

What is Manufacturing Intelligence and how does SCADA boost it?

Manufacturing intelligence embraces the whole enterprise. Starting from the level of HMI and SCADA, it reaches all the way up to business intelligence. With manufacturing intelligence, the systems are faster and smarter decisions can be taken based upon accurate prediction and forecasting.

Role of SCADA in the manufacturing industry

SCADA systems create powerful information modelling engines. With the help of these, the entire enterprise can be prototyped into a logical model, including the process workflows, locations, users, equipment and documents. With the bonus of smarter calculations, alarm-raising and logging configurations, SCADA systems not only automate your entire process but also shape up your resources.

SCADA systems empower the plant to improve the production quality and efficiency. These also help in reducing the maintenance costs and operational expenses, upgrade security and offer flexibility when it comes to scaling or modification.

It is notable that in all areas of manufacturing, the end goal is the same, whether it is six sigma, lean or just in time; the goal being production of top notch quality of products in a cost effective and quick way. This requires complex automation that is provided by the SCADA systems.

While the system downtime can have an adverse impact on the overall production of the products, this is an unavoidable part of the process. What can be done in such a situation is the ability to response as quickly as possible. This particular feature is another reason SCADA systems have become the backbones of the modern day manufacturing units. With the help of SCADA systems, monitoring and control can be accomplished within production logistics, power trains and component supply. The unit can be monitored from anywhere and over any device including phones, computers and tablets. Moreover, the SCADA systems are capable of scaling enormous amounts of system parameters as well as monitoring a vast multitude of data sources which include PLCs, existing SCADA systems, databases and maintenance applications.

Mode De-clutter enabled!

SCADA systems help eliminate paperwork, thereby streamlining maintenance. The host system is kept updated and fully integrated with the mobile SCADA, a single tool for operators to access. With planned work orders, well-orchestrated log reports and diagnostics, reception of automated alerts on alarms and scheduled fault diagnosis, there is no need for an extremely annoying stack of paperwork.

Use of SCADA systems in the manufacturing units ensure that the production targets are met and the system units function smoothly. SCADA systems track the number of units manufactured on the production line and how many are in the queue. These add value and functionality to the existing systems and enhance the operational efficiency.

 

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